Payment & Shipping Terms:
|Material:||Copper Or Copper Alloy||Rolling Size:||20mm-8mm|
|Delivery Time:||120days||Size For Machine:||12000*6000*2300mm|
AV Servo Motor 2Hi Rolling Mill , Cold Alloy Metal Rolling Mill
1. Our machine with advanced design concept. Machine designed adopts advanced technology and high quality material, West Germany plate appearance design, high efficiency than similar products; Stand mill is beautiful, efficient, durable power.
2. The most important thing of mental process craft is forming system technology. It plays a more and more remarkable role in modern manufacture process, at the present, the rolling machine usually use big motor or huge and bulky multistage mechanical transmission mechanism. The mechanism depends on fixed gear and belt for transmission and limit the speed of rolling for process unit and transmission mechanism. This system can only make single material. For example, copper rod mill can not roll aluminum rod. Different section need special machine to make, present system can not process special ally machine and so on, meanwhile,big transmission cases drive some frames to work but excessive current will waste more resources. Transmission system in cases will happen to abrasion when it has ling time to work, in the process, it may have some problems for instability, push and pull to influence product quality. Besides, process device and mechanism are setting not reasonably. It may take a lot of time and increase worker’s diffculties to change the roller. We need to reform and innovate available equipment because it will not meet modem enterprise’s requirements, from the market survey and demand, we haven’t have this practical application.in order to meet the demand of market, we must develop a mental machine system with multifunctional and small cross section.
3. The difficult of solving these problems is :how to make sure each stand is sync when roll different material and different hole size.
The unit is used for copper rod cold rolling. Through cold rolling, the mechanical behavior can be raised and the defects from casting can be also fetched up. The producing capacity is 2.5ton / hour when roll from Φ14.4mm to Φ8mm.
Mechanical design uses advanced crafts and high-quality materials, such as roller; the appearance of the machine adopts German design,which has higher work efficiency than other similar products；Electrical parts assemble the imported parts from Japan, which have safe and reliable performance, high technological content; the whole production process is monitored by color touch screen with clear data displaying, easy operating and high automaticity. 2 high motive power frame copper rod rolling mill is beautiful, efficient and durable.
|1||Model:||Copper rod cold rolling mill, copper alloy cold rolling mill. Other metal rod cold rolling mill, other alloy cold rolling mill,copper / aluminum continuous casting and rolling etc.|
|2||Input dia||Ф55mm,Ф35mm,Ф25mm,Ф20mm,Ф17mm,Ф16mm,Ф14.4mm,Ф12.5mm,Ф8mm etc.|
|3||Output dia||Ф20mm,Ф18mm,Ф17mm,Ф8mm,Ф6mm,Ф5mm,Ф4mm,Ф3 mm etc.|
|4||Outlet rod out of roundness||No more than 0.2mm after rolling, or more accurate|
|5||Rolling pass||2-16 or as each customer’s requirements|
|6||Rolling speed||Max 3M/s for continuous rolling, Max 5M/s for discontinuous rolling.|
|7||Pass schedule||ellipse-round hole type system or triangular -round type system|
|8||total extend compression ratio||2-10, or as each customer’s requirements|
|9||each pass compression ratio||1.15～1.4(hole type can change)|
|11||Running mode||Each frame separate transmission speed controlled by frequency or AC servo|
|12||Operation mode||PLC control, touch screen display,can improve to DCS control or networking|
|13||type||2 high horizontal- vertical or 3 high positive triangle-inverted triangle|
|14||nominal roller dia||Ф200mm(double-groove/multi-groove),Ф248mm(double-groove/multi-groove),Ф264mm,Ф300mm,Ф370mm,Ф400mm etc.|
|15||No. of frame||2-16 or more|
|16||Main motor||11kw-110kw AC frequency motor or AV servo motor for each|
|17||roller material||other imported material etc.|
|18||rolling mill size||
a complete production line: length 18m *width 6 m*height 2.5m
Main machine : length 7.6m*width 2.3m *height 2m
|19||height of center||height from the ground 1230mm|
1. Rolling mill base 2. 2-roller motive power frame(including reducer, Inverter motor) 3. Pay-off frame 4.
coiling take-up system 5. Lubrication system 6. Emulsion system 7. Electronic control system
The advantages of Jiecheng 2 high cold rolling mill
Rollers of each rolling stand are driven by separate inverter motor. When the shape of the pass and rotating speed of each pass stand roller are changed at the same time, each stand can operate asynchronously. Processing rollers can change the shape of the pass, and the gear ratio of each stand roller can be set on the touch screen. So on the premise of meeting the stand strength, 2-roller copper rod cold rolling mill can roll different dimensions of copper rod and also roll other materials.
E.g. The common rolling specification is Φ17mm to Φ8mm and Φ20mm to Φ8mm. But when the shape of the pass and the gear ratio are changed, this machine can also roll Φ12.5mm copper rod to Φ6.8mm, or Φ8mm to Φ4mm.