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Product Details:
Payment & Shipping Terms:
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| Machine Type: | Casting Machine | Function: | Making Copper Rod |
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| Yearly Capacity: | 8000mt | Color: | Optional |
| High Light: | upward continuous casting machine,continuous casting machines,High Precision Upward Casting Machine |
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Copper Rod Continuous Casting Line
Main Technology Parameter For Copper Rod Up-casting Machine
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8000MTФ8mm→Ф14.4mm |
8000MTФ17mm→Ф30mm |
10000MTФ8mm→Ф14.4mm |
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| Main para-meter | 1 | Model :SYJ1608-I3 | Model :SYJ1617-I3 | Model :SYJ2008-I3 |
| 2 | Yearly capacity:8000mt | Yearly capacity:8000mt | Yearly capacity:10000mt | |
| 3 | Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace) | Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace) | Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace) | |
| 4 | Casting strands :16 | Casting strands :16 | Casting strands :20 | |
| 5 |
Casting diameter: Ф8mm→Ф14.4mm |
Casting diameter: Ф17mm→Ф30mm |
Casting diameter: Ф8mm→Ф14.4mm |
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| 6 | Casting speed:0～3000mm/min | Casting speed :0～1000mm/min | Casting speed:0～3000mm/min | |
| 7 | annual working time:7920h | annual working time:7920h | annual working time:7920h | |
| 8 | Liquid tracking precision:±2mm | Liquid tracking precision:±2mm | Liquid tracking precision:±2mm | |
| 9 |
Take-up coil standard: φ700mm×φ1500mm×800mm |
Take-up coil standard: φ700mm×φ1500mm×800mm |
Take-up coil standard: φ700mm×φ1500mm×800mm |
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| 10 | Copper melting velocity:1020kg/h | Copper melting velocity:1020kg/h | Copper melting velocity:1270kg/h | |
| 11 | Copper melting power consumption:<350kwh/ton | Copper melting power consumption:<350kwh/ton | Copper melting power consumption:<350kwh/ton | |
| 12 | Take-up form: frequency automatic adjust | Take-up form: automatic adjust | Take-up form: frequency automatic adjust | |
| 13 | Take-up plate driven approach: PLC control, frequency adjust,automatic coiling | Take-up plate driven approach: pushed by rod, manual adjusting | Take-up plate driven approach: PLC control, frequency adjust,automatic coiling | |
| 14 | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | |
| 15 | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | |
| 16 | Rod clamping method: air clamping | Rod clamping method: manual clamping | Rod clamping method: air clamping | |
| 17 | Operation interface:date display,servo motor controlled by touch screen | Operation interface:date display,servo motor controlled by touch screen | Operation interface:date display,servo motor controlled by touch screen | |
| 18 | Total power:400KW AC three-phase 380V | Total power:400KW AC three-phase 380V | Total power:500KW AC three-phase 380V | |
| Price |
A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) |
A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) |
A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) |
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Main Technology Parameter For Copper Rod Up-casting Machine
|
10000MTФ17mm→Ф30mm |
12000MTФ8mm→Ф14.4mm |
12000MTФ17mm→Ф30mm |
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| Main para-meter | 1 | Model :SYJ2017-I3 | Model :SYJ2408-I3 | Model :SYJ2417-I3 |
| 2 | Yearly capacity:10000mt | Yearly capacity:12000mt | Yearly capacity:12000mt | |
| 3 | Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace) | Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace) | Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace) | |
| 4 | Casting strands:20 | Casting strands:24 | Casting strands:24 | |
| 5 |
Casting diameter: Ф17mm→Ф30mm |
Casting diameter: Ф8mm→Ф14.4mm |
Casting diameter: Ф17mm→Ф30mm |
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| 6 | Casting speed :0～1000mm/min | Casting speed 0～3000mm/min | Casting speed 0～1000mm/min | |
| 7 | annual working time:7920h | annual working time:7920h | annual working time:7920h | |
| 8 | Liquid tracking precision:±2mm | Liquid tracking precision:±2mm | Liquid tracking precision:±2mm | |
| 9 |
Take-up coil standard: φ700mm×φ1500mm×800mm |
Take-up coil standard: φ700mm×φ1500mm×800mm |
Take-up coil standard: φ700mm×φ1500mm×800mm |
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| 10 | Copper melting velocity:1270kg/h | Copper melting velocity:1520kg/h | Copper melting velocity:1520kg/h | |
| 11 | Copper melting power consumption:<350kwh/ton | Copper melting power consumption:<350kwh/ton | Copper melting power consumption:<350kwh/ton | |
| 12 | Take-up form: automatic adjust | Take-up form: frequency automatic adjust | Take-up form: automatic adjust | |
| 13 | Take-up plate driven approach: pushed by rod ,manual adjusting | Take-up plate driven approach: PLC control, frequency adjust,automatic coiling | Take-up plate driven approach: pushed by rod ,manual adjusting | |
| 14 | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | |
| 15 | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | |
| 16 | Rod clamping method: manual clamping | Rod clamping method: air clamping | Rod clamping method: manual clamping | |
| 17 | Operation interface:date display,servo motor controlled by touch screen | Operation interface:date display,servo motor controlled by touch screen | Operation interface:date display,servo motor controlled by touch screen | |
| 18 | Total power:500KW AC three-phase 380V | Total power:600KW AC three-phase 380V | Total power:600KW AC three-phase 380V | |
| price |
A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)
|
A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) |
A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) |
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Unit instructions
1. furnace
The line frequency induction furnace includes furnace body ,furnace frame and inductor.
The shell of the furnace is made of welded steel, inside part is made of casted refractory brick and quarts sand. Furnace frame is used for propping up the whole furnace, it is fastened on the foundation by ground bolt, inductor composed of coil, water jacket, iron core and copper channel.The high voltage side of the inductor(primary)includes coil with cooling water, the voltage could be adjusted form 90V-420V(holding furnace is 90V-380V), the low voltage side of the inductor(secondary)includes short circuited copper channel, after electrifying, it will produce big current in copper channel with the action of electromagnetism induction, and melt the copper channel and also melt the cathode at the same time .
Water jacket and coil all need to be cooled by water, the water can be recycling used, and is supplied by the cooling water system.
2. casting machine (traction)
The continuous casting machine is the main part to realize the continuous upcasting which includes the traction system, the level tracking system and the crystallizer, the structure is gantry four pillar.
The traction system includes two units of servo motor, reducer and traction rolling wheel, it could make 0-600 times high speed interval motion and make the copper rod come up though the traction rolling wheel, each unit of traction system could drive 5 pair traction rolling wheel, and drag 5 pcs copper rod separately.
The automatic level track system could insure that the crystallizer is in the stable depth in the copper liquid, and to make sure the producing is continuously.
The crystallizer could freeze the copper quick into solid-state by cooling it and realize the heat exchange, each crystallizer can be change and be controlled separately without any influence of other crystallizers’ normal working.
3. tension frame
The take up synchronizing device is a device which is set up between the output frame and the double head take up machine. There are ten units of displacement transducers and swing link. By controlling the angle of the swing link, the speed of the take up machine can be controlled with high accuracy and high sensitivity, meantime it can supply the reliable signal for the automatic control.
4. take-up
The double head take up machine includes the traction roller, the coiling device and the coiling plate. Each unit of the take up machine includes four or three motors controlling the two sides of take up device for two rods, the max coiling weight is 3.5ton.
5. electrical pannel
The electric control system includes the power system and controlling system. The power system supplies the power to each inductor through several power panels. The control system assures the normal producing, the recording and displaying of the data. The detail recording and displaying information is inductor voltage, current, furnace temperature, water temperature(including the crystallizer water temperature), traction speed and traction distance etc.
Contact Person: Cherry
Tel: +8613957382707
